Bimetal Bandsaw Blade Manufacturers

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Bimetal Bandsaw Blade Manufacturers

Bi-metal bandsaw blades offer the durability needed to cut thick metal in high production environments. They come in a variety of tooth sets and TPI to suit your specific cutting needs.

The market is primarily driven by the growth in the automotive industry and increased demand for metal fabrication. However, fluctuating prices for raw materials such as steel and high-speed steel can negatively impact the market growth.

Raw Materials

A bimetal band saw blade is a combination of two different metals, bonded together to create a single sawing tool. The body of the blade is usually made from a flexible and durable spring steel, while the teeth or cutting edge is formed from high-speed steel or cobalt alloy. This allows the blade to leverage the best attributes of both materials, resulting in increased durability and performance.

Some bimetal band saw blades are also designed with carbide teeth, which offer an exceptional level of durability and cutting efficiency. This makes them ideal for cutting through hard, abrasive metals, as well as wood. Moreover, the use of coated carbide ensures that the blade stays cool and cuts faster.

Raw material prices play a critical role in the profitability of bi-metal bandsaw blade manufacturers. The prices of raw materials like steel, high-speed steel, and tipped carbide can fluctuate daily, which impacts the production cost. This, in turn, can decrease the overall sales of the blades and hamper market growth. In addition, the COVID-19 pandemic impacted global manufacturing and automotive industries, leading to a decline in demand for these blades. This, in turn, reduced the revenue generated by the manufacturers, which in turn, slowed the overall growth of the bi-metal bandsaw blade market. However, the manufacturers are working to improve their production capabilities and launch technologically advanced blade products.

Manufacturing Process

In metal cutting, the appropriate blade type and blade quality are critical for successful cuts. Fabricators must also consider the hardness of the material to be cut, as well as the thickness and length of the stock. A variety of band saw blades are available for different cutting requirements, including bimetal, coated bimetal, carbide-tipped and uncoated carbide. While all these blades have advantages and disadvantages, bimetal blades are the industry workhorses and can be used for almost any kind of cutting.

To improve the bimetal bandsaw blade market, manufacturers have developed new technology to reduce tooth stripping and increase cutting speeds. These bimetal bandsaw blades use bimetal bandsaw blade manufacturers a metal sandwich that has a high-speed steel tooth surface bonded to a high-strength steel backer or carrier. An advanced manufacturing process replaces electron beam welding with a diffusion bonding process, which creates more contact between the backing and tooth surfaces. This eliminates the heat-affected zone, or HAZ, and helps reduce the chances of tooth strippage.

The global bimetal bandsaw blade market is primarily driven by the growing demand for these products in fabrication and automotive industries. The key players in the market are focusing on introducing technologically advanced blades that can cut harder materials at higher speeds, which will drive the market growth. However, fluctuations in the prices of raw materials such as steel and high-speed steel may impact the profitability of bimetal bandsaw blade manufacturers.

Applications

Bimetal bandsaw blades are ideal for metal cutting applications as they can easily cut through a variety of different materials. The combination of durability and versatility makes them a suitable alternative to high-carbon steel and high-speed steel blades for heavy-duty applications. They are also effective for woodworking applications such as cutting through softwood and hardwood. Bimetal blades are typically less expensive than high-speed steel blades and come in a wide range of tooth types and widths, which allows them to be used on a number of different types of saws.

After multiple rounds of testing, prototyping and optimization with professionals in the field, Simonds is proud to announce a new line of innovative bi-metal bandsaw blade products for the global metal cutting market. This new product line combines the best of bi-metal with advanced technology and specialized depths to provide metal cutting solutions for any application. The company has formally ceased production of its existing general purpose commodity and production bi-metal bandsaw blades Dieband, Broadband, Blockbuster, IC Enduro and X51 in favor of these new innovations, which will be available for purchase starting September 16.

The growth of the bi-metal bandsaw blade market in North America is driven by strong demand from machine manufacturing and automotive industries. However, the COVID-19 pandemic has negatively impacted these industries, which in turn has reduced the sales of bi-metal blades.

Market Competition

The report gathered information in terms of both quantitative and qualitative data. This research was conducted through various sources such as subject matter expert advice, primary and secondary research. Primary research leverages valuable information through face-to-face or telephonic interviews and surveys, questionnaires, industry expert opinion, KOLs, and other such methodologies. Secondary research is sourced from the internet, company annual reports and research papers, industry journals, trade publications, government websites, and more.

Bi-metal band saw blades have applications in various metal manufacturing and automotive sector industries. These blades cut a variety of metals including steel, aluminum, cast iron, and others. They are also suitable for cutting profiles such as i beams, h beams, hollow sections pipes columns, and other structural metals.

Increasing production in the automobile sector and metal fabrication industries in developing countries drive the global bi-metal bandsaw blade market. The growing need for lightweight materials and precise cutting during the manufacturing process also drives the demand.

PJ Wiseman Ltd, a U.K-based firm, recently acquired a company that deals in hacksaw blades, circular saw blades, and jigsaw blades. Packing Machine The acquisition boosts the company’s presence in the metal fabrication and automotive sectors. The regional and global markets are expected to witness decent growth due to increasing growth in the metal manufacturing and automotive industries and commercial and residential construction activities in various regions. However, the high maintenance requirements of the blades and global economic fluctuations may pose a challenge to the overall market growth.

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