5 Types of Mixing Tank Series

Mixing tank series

If you are planning to install a mixer, you can easily retrofit an existing tank system with Stenner’s Mixing tank series. There’s no need to modify the tank system, and the system can be installed with just a few safety screws. Many chemical manufacturers recommend the use of a mixer when injecting solutions into their tank systems.

Plug flow model

The Plug flow model for mixing tank series is a model for mixing tanks where the fluid passes through a series of tanks of equal sizes. In this model, each compartment has a distinct flow rate and concentration. This allows the system to simulate dead zones and short-circuiting between inflow and outflow. The user needs to supply only one parameter: the fraction of the total tank volume devoted to the first compartment. The fraction can be determined experimentally or through a calibration process.

In the idealized case, the residence time of each plug element is fixed and the fluid exits the reactor at time t+tau. The residence time distribution function is a Dirac delta function. In the real situation, however, the residence time distribution is narrower, with a wide band at the mean. A typical plug flow reactor may be a tube packed with solid material or a catalyst. In other cases, the plug flow reactor may be a shell and tube heat exchanger.

The ideal plug flow is difficult to achieve in a laboratory experiment. The student will not have an accurate feel for it. The model can be understood by understanding tube flows and velocity profiles. The ideal plug flow has a maximum length of infinite. In reality, however, a tube series of five or ten CSTRs is the norm in the chemical industry. However, if there were 10 identical CSTRs in a series, they would take up an enormous amount of space and energy.

The optimal plug flow device for a chemical process will be a mixture of physical and chemical properties. With a deeper understanding of the chemistry involved in the process, it will be possible to design a more effective device. Further, a better understanding of the physical properties of the reactants and catalysts will speed up the process.

Dispersion model

Dispersion models are widely used in the engineering of mixing tank systems. They have several advantages over conventional models, and are often the most appropriate choice in continuous processes. These models follow the laws of material transfer well. In addition, they give us a chance to build more complex models by combining mixer units in different arrangements. For example, we can add cells that have different flow regimes.

The DCM also makes it possible to model transverse jets that greatly affect mixing. As a result, the DCM can be a practical choice for reactors that are capable of a single peak E-curve. The model can also be used to study the effect of transverse jets in a mixing tank.

The basic design of a reactor involves the study of transport phenomena in conjunction with chemical kinetics. The dispersion pattern inside the reactor differs from the ideal cases of plug flow, mixed flow, and stagnant regions. A one or two-parameter model is necessary to account for this difference. The residence time distribution is then used to evaluate the effect of varying parameters.

The dispersion literature can be traced back to the 1930s. Sir Graham Sutton derived a model of air pollution dispersion in 1947. However, he did not assume that the pollutants dispersed in the atmosphere would travel horizontally. However, the model was later extended to include horizontal dispersion and the influence of inversion lids.

Dispersion models have important applications in public safety and emergency management. They help assess the consequences of accidental releases, such as spills and fires, and aid in designing effective control strategies. In the 1960s, the Air Pollution Control Office of the U.S. EPA launched research projects that helped create models for urban planners.

Round mixing tank

Round mixing tanks are available in different sizes. However, when selecting the correct type, you must take a few factors into consideration. These factors can affect the efficiency of your mixing process. For example, the ratio of liquid level to tank diameter should be close to one. A ratio of 0.6 to 1.4 is fine for most applications, but anything above this will require dual impellers. If you need to mix a large volume of fluid, you may need a larger mixer.

Round mixing tanks are available in two basic sizes: 2000ML-ST and 5000ML-ST. The 2000ML-ST has a capacity of two liters and measures 100mm inside diameter and 235mm in height. Empty weight is about 2.4kg. The 5000ML-ST is the largest of the two models and has a capacity of five liters.

A dished head design improves overall rigidity and helps in drainage. In addition, the rounded bottom design provides better solids suspension than a cone bottom. Alternatively, a tank with an elliptical 2:1 head is also available. However, this type requires a longer shaft and increases overall height.

Round mixing tanks are a popular choice for applications that require a large volume of fluid. Their shape and design make them easy to move. They are available in different sizes and can be moved with a truck or tractor. Some tanks are self-baffling, while others require baffles. Some models have a round bottom while others have cone bottoms.

Round mixing tanks are suitable for a variety of applications, including food and beverage processing. The design of a sanitary seal makes them ideal for many pharmaceutical, food and cosmetics industries. They are also suited to handle lower viscosity materials.


The SolarBee Mixing tank series is an alternative energy solution for mixing water in potable water tanks. It can mix tanks up to 300,000 gallons and offers 40 percent savings over comparable mixers. This solar-powered mixer is also NSF-certified to avoid contamination of potable water. Its collapsible design makes it easy to install, fitting through a standard 18-inch hatch.

The SolarBee GS-12 electric powered mixer sits on the floor of a potable water storage tank, circulating water to evenly distribute disinfectant and kill bacteria. The grid-like design prevents stratification and prevents ice from damaging the tank. The GS-12 electric mixer works in conjunction with solar panels to prevent ice damage.

The SolarBee SB series mixers are solar-powered and operate 24 hours a day, seven days a week. They are equipped with digital power management and a permanent magnet. Their ultra-efficient motors and mixers are designed to mix water to a predetermined depth. The SB series also features anti-jam features. The SB series mixers are perfect for a variety of applications.

This series is designed to handle large quantities of water in a single tank. They measure 36 inches long and 11.5 inches in diameter. A 12 inch hatch is included for easy access to the unit. They are compatible with SolarBee’s THM Removal System and Chlorine Boost System, and have an optional SCADA output. These units are also compatible with SolarBee’s BeeKeeper maintenance plan.

Terracon mixers

Terracon is a manufacturer of plastic tanks and accessories for mixing, transferring and storing liquids. The company has recently expanded its operations to a new Rhode Island location. Videos highlighting their products can be seen on FOX Providence and myRITV. If you are in need of a mixing tank, Terracon has a large inventory to choose from.

Terracon has also recently introduced a bottom-entry non-metallic mixing tank solution. This mixing tank is the first of its kind on the market. A magnetic mixer can be incorporated into the mixing tank to enhance the effectiveness of the mixing process. The new mixer was introduced at the annual product show of the Boston Chapter of the International Society of Pharmaceutical Engineering.