Tube Filling Machine Features
There are various types of tube filling machines available in the market. Depending on the size of the production facility, some machines have different features, such as Ultrasonic technology, Tanks, Control panel, Safety mechanism, and many more. Let us discuss these factors so that we can choose the best one for our needs. Read on to learn more. Listed below are the top features of tube filling machines. They can make our work easier and save us money!
Ultrasonic technology
An ultrasonic tube filling machine is a special kind of automatic tube filling machine that utilizes intelligent digital ultrasonic technology to create a permanent bond between molecules on the surface of the tube. This helps avoid weak welding and the risk of foreign matter adhering to the walls of the tube. An ultrasonic tube filling machine, such as the BZGF-U50 fully automatic ultrasonic tube filling and sealing machine, is an ideal choice for pharmaceutical products and is also compliant with GMP requirements. This machine uses the heat shock effect to rapidly melt adhesive, allowing it to stay in the tube while it is being filled.
Another advantage of this technology is that it can save energy. It is especially effective in packaging industries and is highly efficient in reducing energy consumption. The amplitude of the ultrasonic vibrations is variable and the machine can be programmed to adjust the level of the pressure. The output amplitude varies depending on the plastic material. In some cases, a higher amplitude is required for certain plastics than others.
Another feature of this technology is that it can be programmed with a preset rate. Unlike conventional machines, this machine can be adjusted to change the output speed based on the capacity of each receptacle. With this technology, the machine does not require a warm-up time. The result is a neat and consistent seal with a rejection rate of less than 1%. The operation of this machine is highly automated and requires only a few simple steps.
Tanks
The structural system of a tube filling machine is comprised of a frame that holds all the other parts of the machine. This frame is built from a durable material and must withstand several elements, including weather and physical destruction. For this reason, the design of the tank must be strong and sturdy to withstand any type of abuse. Various types of materials are used for the frame. Here are some tips to make the frame as sturdy as possible:
You must make sure that the tank is large enough for the production of your tubes. This will increase your efficiency and overall turnover. The capacity of your machine is often expressed in gallons or liters. Choose the capacity according to your production capacity. Many types of tube filling machines come with different capacities. To get the right capacity, determine how much you can fill in a day. You can purchase a small and portable filling machine if you have limited space in your business.
A good quality tube filling machine will have a tank made of stainless steel. The material used should be corrosion-resistant, have a high level of resistance to temperature variations, and have an automatic inversion detection system. Tanks for tube filling machine should have a touchscreen interface, which will allow you to control various machine parameters with buttons. Make sure the machine has a safety mechanism, too. And always check the label.
Control panel
A control panel is a key component of tube filling machines. It allows the operator to make adjustments to different machine parameters. The panel includes an air switch, relay, wiring board, PLC, drive, and solenoid valve. The panel may include a touchscreen interface where the user can adjust the machine’s various parameters. It may also have buttons to guide the filling process. The manual controls help the user adjust the speed and volume of filling.
The machine’s nozzle is one of the most crucial components, and it controls how the product gets filled. If the product is stringy, the positive cut-off nozzle is best. The nozzle slowly rises, filling the tube. A ball cut-off nozzle, on the other hand, stays in the tube for the entire fill. Both nozzles are switchable through the machine’s control panel. The CPU 3 controls the manner in which the nozzle rises.
In addition to the control panel, the filling machine is also equipped with a sensor that helps detect the end of tubes. This sensor signals the main computer to release the clamping mechanism 35, and blast air from the setting nozzle 29. In addition, the machine is equipped with a tube-ejecting station, which includes an eject station. A detector 28 is provided after a tube-filling station 26. It detects the presence of a tube 32 and then stops the filling process. If the tube is removed, the filling machine 2 restarts. The operator can press a start button to resume the process.
Safety mechanism
Tube filling machines are designed with a safety mechanism. This mechanism prevents the machine from malfunctioning and warns the operator when certain situations might cause damage. This mechanism controls the functions of the machine through buttons or sensors. Severe measures will be taken if the situation warrants. Listed below are some of the features of a safety mechanism. Each of these components is essential to the normal running of the machine.
Tube holders vary in size, type, and capacity. Tube holders rotate at a high speed to keep up with the filling process. These holders hold the tubes tightly while the injection procedure is taking place and transfer them to the next process in the same well order. These mechanisms help ensure uniform filling of the tubes. In addition, a tube filling machine can also prevent contamination of the products. For this reason, it is important to invest in a quality machine that has a safety mechanism.
The main CPU 3 controls the filling process. The sensors at each station are checked by the CPU. The circular disc 4 is then rotated so that the tubes are properly loaded onto the machine. When the filled tubes reach the orientation station 14, the tube is positioned at a nozzle. The sensor is responsible for defining the direction in which the material will exit the machine. In addition to the nozzle, the machine also has coding jaws, discharge unit, and dosing pump.
Types
There are many different types of tube filling machines, and each one performs a specific function. These machines are often able to handle a high volume of tubes at one time and can be quite accurate. A manual process is not only time-consuming and difficult, but it can also lead to different product amounts in different tubes. A tube filling machine is an automated solution that can fill multiple tubes at once and increase production speed.
Whether a tube filling machine is suitable for a specific application or product is not as important as its price. The range and price of each machine will vary, so you may need to purchase two machines, one for one application and one for another. Whatever the application, quality and safety should be the main factors when choosing a machine. In addition to price, you’ll also need to consider the type of packaging your products will require.
When choosing a tube filling machine, look for features such as a stainless steel tank. These tanks must be corrosion-resistant, and they should be resistant to temperature changes. Many models have a nozzle that is equipped with materials to ensure high-quality filling. Some even include an automatic tube direction detection feature. In addition to these features, you’ll find options for a double-jacketed temperature control hopper and an agitator.
Benefits
A tube filling machine can be advantageous for a variety of reasons. First, it makes adjustment easy. These machines are made to fill a variety of tubes, including metal and soft plastic tubes. They also produce different tube sizes. All you have to do is adjust the diameter of the tube and the machine will fill it according to the size of the mold. Second, they feature automatic pressing of tubes into the mold, which helps you produce different-sized fills. Finally, they have an elastic tension-type tube holder that maintains consistent sealing height.
Third, a tube filling machine helps reduce product wastage. This is because a tube filling machine contains a pump that is used to inject the dosage into the bottle or tube. Because this pump is controlled by an electronic system, it provides sufficient power to fill the bottles. Its power capacity is dependent on the volume of the production, so a bigger pump is necessary to run the machine. Fortunately, many manufacturers have invested in the features of these machines to increase their productivity.
As an added benefit, the machine is user-friendly, with a touch screen digital display to guide the operator. The control system helps regulate the flow of production and the speed of the machine. A well-designed control system can increase flexibility in production. In addition to this, a tube filling machine also features a sensor to accurately estimate the fluid level. The machine can also help save time by preventing the need for human labor.